The Duplex Rubber Vulcanizing Press Machine is an advanced, highly flexible and fully customizable solution for producing rubber and thermosetting plastic products. Tailored to meet varying customer requirements, its capacities range from 10 tons up to 10,000 tons; most units can be customized as made-to-order vulcanizing presses. Our comprehensive turnkey solutions and technical services ensure smooth installation as well as efficient production line planning - making this an excellent solution for industrial applications of various sorts.
Wide Application Versatility
The machine was designed to support production of various rubber and silicone products across a range of industries, such as O-rings, sealing parts, oil seals, crash pads, water-stop tapes and silicone wristbands.
Automotive Components: Auto parts, rubber air springs and cables. Its Construction and Engineering Products: Bridge supports, bridge bearings and water-stop tapes.
Medical and Electronic Components: Medical-grade rubber parts, bottle stoppers and electronic insulators.
This machine can also be used for general suppression of rubber products and thermosetting plastics as well as general hydraulic press use - making it invaluable across multiple industries.
Innovative Duplex Pillar Structure
One of the main highlights of this vulcanizing press is its unique duplex pillar structure, enabling it to operate as two independent presses or as one combined system. When used independently, each press works without interfering with each other for optimal productivity and workflow flexibility - perfect for companies running simultaneous yet distinct production tasks.
State-of-the-Art Automation and Control
This machine integrates an advanced PLC+Touch Screen Automatic Control System that enables operators to easily set and monitor working programs. Once programmed, tasks are carried out automatically ensuring consistent results with minimal human interference resulting in maximum production efficiency while upholding high output standards. The control system improves production efficiency while still meeting output quality expectations.
Robust Design and Convenient Operation
Our machine features an easy, straightforward design for maximum reliability and convenient operation. Its key highlights are:
* Spacious Space: With ample room for operational flexibility and product handling, this press provides plenty of operational room.
* Flexible Operation: Workers can easily utilize this machine thanks to its intuitive controls and visual convenience.
* High Precision: Temperature control tables maintain constant heat distribution with precise results that guarantee top quality products.
* Attractive Appearance: Its elegant and ergonomic design adds value to modern production facilities.
Superior Hydraulic and Electronic Control Systems
This machine boasts an integrated hydraulic system and electronic control unit designed for optimal performance and reliability:
*Hydraulic System: For optimal operation and consistent performance, the fuel tank should be installed strategically near the host machine to avoid temperature fluctuations from reaching its plates and ensure stable operation and performance.
* Electronic Control System: Our electronic control system meets Ministry of Chemical Industry standards by employing high-grade materials and stringent processing for maximum durability and efficiency.
Combining hydraulic precision with electronic intelligence guarantees smooth operations and reliable results.
|
Model |
Total Pressure (MN) |
Daylight (mm) |
Working Layer No. |
Piston Stroke (mm) |
Main Motor Power (KW) |
|
XLB-350×350×2 |
0.25 |
200 |
2 |
400 |
2.2X2 |
|
XLB-400×400×2 |
0.50 |
250 |
2 |
500 |
2.2X2 |
|
XLB-600×600×2 |
1.00 |
150 |
2 |
300 |
2.2X2 |
|
XLB-750×850×2 |
1.60 |
400 |
2 |
800 |
3X2 |
|
XLB-900×900×2 |
2.5 |
200 |
2 |
400 |
7.5X2 |
Working Process: Under the working hydraulic pressure, the embolism ascends to make hot plate close for getting pressure, while the embolism descends(namely hot plate turning on) by deadweight of hot plate, platform and embolism to drive working fluid to fuel reserve tank to achieve the aim of descending (namely turning on).
Machine body casting is made of FCD 50 ductile cast iron, ,which is processed by high tensile strength after aging passivation. Seal ring made of oil-proof rubber is placed in oil cylinder to have sealing effect in working process of this machine.
Combined oil pump, power source of the machine, provides working fluid with certain pressure. Working fluid enters into oil cylinder by control valve to make control handle on control valve turn to different places, and then embolism is able to ascend or descend.
Adopting tubular electric-heating component to heat up, the machine can reduce air pollution to keep workshop clean without boiler.
Test Running Before Delivery
Before leaving factory, this Rubber vulcanizing press needs to pass 24 hours' test running and guarantee no oil leakage and seeping to avoid unnecessary quality problems.
Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, to protect the painting surface, we use wooden packaging outside.The key parts of the machine, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
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