According to the structure, the Rubber Dispersion Kneader can be divided into a pressurized kneader and an open kneader. According to the working principle and purpose, it can be divided into a rubber-plastic mixer and a rubber recycling tablet press. The kneader is suitable for the mastication of rubber and plastics and the mixing of various rubber materials. This machine is composed of electric motor, pressing device, frame, mixing chamber and rotor mechanism, plastic reducing machine, air control system, turning device, heating and cooling system, belt transmission device and base.
Products Features
1. Rubber and other additives are mixed or plasticized under airtight, pressurized and temperature-controllable conditions. The production efficiency is improved, the materials are uniformly dispersed, the quality is good, and the environment is not polluted. The color is easy to clean.
2. The mixing chamber, rotor, pressure mound and other components are all sleeved structures, which can be fed with media such as steam, heat-conducting oil and water for heating or cooling to meet the requirements of various rubber mixing or plastic refining processes. The material quality is good and stable.
3. The design of the spiral angle and working length of the rotor ribs is reasonable, which can make the material obtain the expected kneading effect. The rotor peaks and end faces are made of cold-resistant hard alloy. The mixing chamber, rotor and pressure mound are in direct contact with the material. The surface is polished and plated with hard chrome, which is bright, wear-resistant and corrosion-resistant.
4. Feed material from the rear door of the frame or from the side, and the mixing chamber is turned forward for 140° to discharge, which is convenient for the connection of the upper and lower processes of the production process, and facilitates the observation and cleaning of the mixing chamber.
|
Model |
X(S)N-35x 30 |
X(S)N-55x 30 |
X(S)N-75 x30 |
X(S)N-110x30 |
X(S)M-150 x30 |
|
|
Total Volume of Mixing Chamber |
L |
75 |
125 |
180 |
250 |
325 |
|
Working Volume of Mixing Chamber |
L
|
35 |
55 |
75 |
110 |
150 |
|
Driving Motor Power |
KW |
55 |
75 |
110 |
185 |
220 |
|
Tilting Motor Power |
KW |
1.1 |
1.1 |
2.2 |
4 |
5.5 |
|
Tilting Angle |
|
140 |
140 |
140 |
140 |
140 |
|
Rotating Speed of (Front /Rear) Rotor |
r/min |
30/24.5 |
30/24.5 |
30/24.5 |
30/24.5 |
30/24.5 |
|
Pressure of Compressed Air |
MPa |
0.5~0.8 |
0.6~0.8 |
0.6~0.8 |
0.6~0.8 |
0.6~0.8 |
|
Consumption of Compressed Air |
m3/min
|
≥0.9 |
≥1.0 |
≥1.0 |
≥1.5 |
≥2.0 |
|
Pressure of Cooling Water |
MPa |
0.3~0.4 |
0.3~0.4 |
0.3~0.4 |
0.3~0.4 |
0.3~0.4 |
|
Pressure of Heating Steam |
MPa |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
|
Overall Dimension |
Mm |
3800x2100x3000 |
4400x2200x3100 |
4500x2500x3200 |
4800x3000x3700 |
5000x3300x3900 |
|
Weight |
Kg |
6500 |
7800 |
10500 |
14500 |
19500 |
5. The joint between the upper mouth of the mixing chamber and the arm of the frame adopts an arc-shaped plate groove labyrinth seal structure, which has a good sealing effect. The end of the rotor adopts a contact external pressure non-lubricating seal structure, which is wear-resistant and durable.
6. The overturning mechanism adopts a ring-enveloping worm pair with high transmission efficiency and large carrying capacity, and can realize non-stop unloading, avoiding frequent starting of the motor, and greatly extending its service life.
7. The electric control system of rubber dispersion kneader adopts PLC device, which has perfect and reliable automatic control, monitoring, alarm and other functions and necessary chain protection.
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